Front Side Door Lock Cylinder Replacement (without nwm)

Front Side Door Lock Cylinder Replacement (without nwm)

Warning

Refer to SIR Warning. Removal Procedure

Warning

When installing the water deflector, ensure that the water deflector is securely fastened to the door inner before installing the door trim. An improper seal of the water deflector against the door inner may affect the ability of the front door pressure sensor to detect a side collision. This may result in improper airbag deployment and could cause bodily injury.

Warning

Disconnect the power window switch when working inside the door. When operated, the Express Up/Down Feature allows the door window to move very quickly, without stopping, which could cause personal injury.

1. Disable the SIR system. SIR Disabling and Enabling
2. Front Side Door Trim » Remove — Front Side Door Trim Removal and Installation

Front Side Door Lock Cylinder Replacement (without nwm) — figure 1

3. Front Side Door Armrest Bracket Bolt (1) » Remove [2x]
4. Front Side Door Pull Handle Bracket (2) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 2

5. Route front side door inside handle cable through hole in deflector (1).
6. Front Side Door Water Deflector (1) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 3

7. Place the front side door window in the full up position and tape in place.
8. Front Side Door Window Regulator Sash Retainer (1) » Release [2x]
9. Place the front side door window regulator in the full down position.

Front Side Door Lock Cylinder Replacement (without nwm) — figure 4

10. Disconnect the electrical connector. (1)

Front Side Door Lock Cylinder Replacement (without nwm) — figure 5

11. Front Side Door Window Regulator Nut (1) » Remove [2x]
12. Reposition the rear section of the front side door window regulator (2).

Front Side Door Lock Cylinder Replacement (without nwm) — figure 6

13. Front Side Door Window Channel Retainer Bolt (1) » Remove [2x]

Front Side Door Lock Cylinder Replacement (without nwm) — figure 7

14. Front Side Door Window Channel Retainer (1) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 8

15.  Front Side Door Outside Handle Access Hole Plug (1) » Remove
16. Pull the door handle to the open position then turn the front side door outside handle bracket rear bolt (2) counterclockwise until it clicks.

Front Side Door Lock Cylinder Replacement (without nwm) — figure 9

17. Front Side Door Lock Cylinder Bezel (1) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 10

18. Disconnect the electrical connector. (1)
19. Remove the harness retainers from the front side door outside handle bracket.

Front Side Door Lock Cylinder Replacement (without nwm) — figure 11

20. Slide the front side door outside handle (1) rearward and then outwards in a swing motion releasing the rear part of the handle from the front side door outside handle bracket.

Front Side Door Lock Cylinder Replacement (without nwm) — figure 12

21. Swing the front part of the front side door outside handle (1) to remove.

Front Side Door Lock Cylinder Replacement (without nwm) — figure 13

22. Front Side Door Lock Cylinder Bezel Insulator (1) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 14

23. Front Side Door Outside Handle Bracket Bolt (1) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 15

24. Disconnect the electrical connector. (1)

Front Side Door Lock Cylinder Replacement (without nwm) — figure 16

25. Front Side Door Latch Bolt (1) » Remove [3x]
26. Front Side Door Latch Bolt (2) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 17

27. Remove the front side door outside handle bracket (1) and the front side door latch (2) as an assembly.

Front Side Door Lock Cylinder Replacement (without nwm) — figure 18

28. Front Side Door Lock Cylinder Rod (1) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 19

29. From the back side of the front side door outside handle bracket, use a suitable tool to push up and down on the door lock cylinder retainers (1) releasing the retainer from the door lock cylinder (2).

Front Side Door Lock Cylinder Replacement (without nwm) — figure 20

30. With the door lock cylinder retainer released, pull the door lock cylinder (1) rearward releasing it from the front side door outside handle bracket. Installation Procedure

Note

Ensure that the door lock cylinder is engaged all the way into the front side door outside handle bracket lock cylinder retainer. Insert the key into the door lock cylinder, turn left to right checking for binding before installing to the vehicle.

1. Install the door lock cylinder (1) into the front side door outside handle bracket, by pushing forward locking the door lock cylinder (1) into the retainer.

2. Front Side Door Lock Cylinder Rod (1) » Install

3. Install the front side door outside handle bracket (1) and the front side door latch (2) as an assembly.

Caution

Refer to Fastener Caution.

4. Front Side Door Latch Bolt (1) » Install and tighten [3x] — Fastener Specifications

5. Front Side Door Latch Bolt (2) » Install and tighten — Fastener Specifications

6. Connect the electrical connector. (1)

7. Front Side Door Outside Handle Bracket Bolt (1) » Install and tighten — Fastener Specifications

8. Front Side Door Lock Cylinder Bezel Insulator (1) » Install

9. Install the front part of the front side door outside handle (1) into the front side door outside handle bracket.

10. Install the rear part of the front side door outside handle (1) into the front side door outside handle bracket and slide the front side door outside handle forward.

11. Connect the harness retainers to the front side door outside handle bracket.

12. Connect the electrical connector. (1)

13. Front Side Door Lock Cylinder Bezel (1) » Install

14. Hold the front side door outside handle outwards in the open position.

15. Front Side Door Outside Handle Bracket Rear Bolt (2) » Tighten — Fastener Specifications

16. Front Side Door Outside Handle Access Hole Plug (1) » Install

17. Test door handle for correct operation. If handle does not operate correctly, adjust front side door outside handle counterbalance.

Front Side Door Lock Cylinder Replacement (without nwm) — figure 21

18.   Front Side Door Outside Handle Access Hole Plug (1) » Remove

Front Side Door Lock Cylinder Replacement (without nwm) — figure 22

Click Image For Video

Front Side Door Lock Cylinder Replacement (without nwm) — figure 23

Insert theEL-42059 (2) and grasp the counterbalance lever (1) . 20. Pull theEL-42059 (2) until the counterbalance lever (1) is fully rotated and hold in this position. 21. Using a T25 Torx ™ driver(4), turn the front side door outside handle bracket rear bolt (3) counterclockwise until it clicks.

Front Side Door Lock Cylinder Replacement (without nwm) — figure 24

Click Image For Video

Front Side Door Outside Handle (2) » Install 23. Lightly press the front side door outside handle (2) to ensure it is in position. 24. Using a T25 Torx ™ driver (1), turn the front side door outside handle bracket rear bolt clockwise until the handle (2) is fully seated. 25. Front Side Door Outside Handle Bracket Rear Bolt » Tighten — Fastener Specifications

26.   Front Side Door Outside Handle Access Hole Plug (1) » Install

27. Front Side Door Window Channel Retainer (1) » Install

28. Front Side Door Window Channel Retainer Bolt (1) » Install and tighten [2x] — Fastener Specifications

29. Position the rear section of the front side door window regulator (2) to the original location.

30. Front Side Door Window Regulator Nut (1) » Install and tighten [2x] — Fastener Specifications

31. Connect the electrical connector. (1)

32. Place the window regulator sash retainer (1) in the full up position.

33. Remove the tape holding the front side door window in the full up position.

34. Ensure the front side door window is properly seated in the window sash.

Note

When reinstalling water deflector ensure integral locators are installed properly and that water deflector is secured and leakproof.

35. Route front side door inside handle cable through hole in deflector (1).

36. Front Side Door Water Deflector (1) » Install

37. Front Side Door Pull Handle Bracket (2) » Install

38. Front Side Door Armrest Bracket Bolt (1) » Install and tighten [2x] — Fastener Specifications

39. Front Side Door Trim » Install — Front Side Door Trim Removal and Installation

40. Enable the SIR System. SIR Disabling and Enabling