Air Conditioning Refrigerant Heat Exchanger Replacement (LM2 with C69)

Air Conditioning Refrigerant Heat Exchanger Replacement (LM2 with C69) Single Use Fasteners and Components Air Conditioning Compressor and Condenser Hose Seal - Large Air Conditioning Compressor and Condenser Hose Seal - Small Air Conditioning Evaporator Thermal Expansion Valve Seal - Large [2x] Air Conditioning Evaporator Thermal Expansion Valve Seal - Small [2x] Removal Procedure

1. Recover the refrigerant. Refrigerant Recovery and Recharging
2. Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
3. Front Wheelhouse Liner - Right Side » Remove — Front Wheelhouse Liner Replacement

Air Conditioning Refrigerant Heat Exchanger Replacement (LM2 with C69) — figure 1

4. Auxiliary Air Conditioning Evaporator Tube Nut (2) » Remove
5. Air Conditioning Refrigerant Heat Exchanger (3) » Remove
6. Air Conditioning Evaporator Thermal Expansion Valve Seal - Large (4) » Remove and DISCARD
7. Air Conditioning Evaporator Thermal Expansion Valve Seal - Small (1) » Remove and DISCARD

Air Conditioning Refrigerant Heat Exchanger Replacement (LM2 with C69) — figure 2

8. Air Conditioning Compressor and Condenser Hose Nut (2) @ Air Conditioning Refrigerant Heat Exchanger » Remove
9. Air Conditioning Compressor and Condenser Hose (3) @ Air Conditioning Refrigerant Heat Exchanger » Remove
10. Air Conditioning Compressor and Condenser Hose Seal - Large (4) » Remove and DISCARD
11. Air Conditioning Condenser and Evaporator Hose Clip (6) » Remove
12. Air Conditioning Condenser and Evaporator Hose (1) » Remove
13. Air Conditioning Compressor and Condenser Hose Seal - Small (5) » Remove and DISCARD

Air Conditioning Refrigerant Heat Exchanger Replacement (LM2 with C69) — figure 3

14. Air Conditioning Refrigerant Heat Exchanger Nut (1) @ Battery Tray » Remove

Air Conditioning Refrigerant Heat Exchanger Replacement (LM2 with C69) — figure 4

15. Air Conditioning Evaporator Thermal Expansion Valve Hose Nut (1) » Remove
16. Air Conditioning Refrigerant Heat Exchanger (2) » Remove
17. Air Conditioning Evaporator Thermal Expansion Valve Seal - Large (3) » Remove and DISCARD
18. Air Conditioning Evaporator Thermal Expansion Valve Seal - Small (4) » Remove and DISCARD Installation Procedure

Caution

New Air Conditioning sealing washers should never be exposed to any type of oil or lubricant, the rubber material may absorb the oil causing failures during installation or the life of the vehicle.

1. Air Conditioning Evaporator Thermal Expansion Valve Seal - Small (4) » Install NEW
2. Air Conditioning Evaporator Thermal Expansion Valve Seal - Large (3) » Install NEW
3. Air Conditioning Refrigerant Heat Exchanger (2) » Install

Caution

Refer to Fastener Caution.

4. Air Conditioning Evaporator Thermal Expansion Valve Hose Nut (1) » Install and tighten — Fastener Specifications

5. Air Conditioning Refrigerant Heat Exchanger Nut (1) @ Battery Tray » Install and tighten — Fastener Specifications

Air Conditioning Refrigerant Heat Exchanger Replacement (LM2 with C69) — figure 5

6. Air Conditioning Compressor and Condenser Hose Seal - Small (5) » Install NEW

7. Air Conditioning Condenser and Evaporator Hose (1) » Install

8. Air Conditioning Condenser and Evaporator Hose Clip (6) » Install

9. Air Conditioning Compressor and Condenser Hose Seal - Large (4) » Install NEW

10. Air Conditioning Compressor and Condenser Hose (3) @ Air Conditioning Refrigerant Heat Exchanger » Install

11. Air Conditioning Compressor and Condenser Hose Nut (2) @ Air Conditioning Refrigerant Heat Exchanger » Install and tighten — Fastener Specifications

12. Air Conditioning Evaporator Thermal Expansion Valve Seal - Small (1) » Install NEW

13. Air Conditioning Evaporator Thermal Expansion Valve Seal - Large (4) » Install NEW

14. Air Conditioning Refrigerant Heat Exchanger (3) » Install

15. Auxiliary Air Conditioning Evaporator Tube Nut (2) » Install and tighten — Fastener Specifications

16. Front Wheelhouse Liner - Right Side » Install — Front Wheelhouse Liner Replacement

17. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection

18. Recharge the refrigerant. Refrigerant Recovery and Recharging

19. Inspect for refrigerant leaks. Leak Testing