Air Conditioning Compressor and Condenser Hose Replacement (L84_L87)

Air Conditioning Compressor and Condenser Hose Replacement (L84/L87) Single Use Fasteners and Components Air Conditioning Compressor and Condenser Hose Seal - Large [3x] Air Conditioning Compressor and Condenser Hose Seal - Small Transmission Fluid Cooler Pipe Fitting Seal Removal Procedure

1. Recover the refrigerant. Refrigerant Recovery and Recharging
2. Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
3. Drain the cooling system. Cooling System Draining and Filling

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 1

4. Hood Latch Actuator Bolt (1) » Remove [2x]
5. Hood Secondary Latch Release Handle (2) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 2

6. Air Inlet Grille Panel Retainer (1) » Remove [9x]
7. Intake Air Splash Shield (2) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 3

8. Radiator Outlet Hose Clamp (1) » Disengage — Hose Clamp Replacement Guidelines - Spring Type
9. Radiator Outlet Hose (2) @ Water Pump » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 4

10. Air Conditioning Compressor and Condenser Hose Nut (1) » Remove
11. Air Conditioning Compressor and Condenser Hose (2) » Remove
12. Air Conditioning Compressor and Condenser Hose Seal - Large(3) » Remove and DISCARD
13. Air Conditioning Compressor and Condenser Hose Seal - Small(3) » Remove and DISCARD

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 5

14. Front End Sheet Metal Cross Brace Bracket Bolt Right Side (1) » Remove [2x]
15. Front End Sheet Metal Cross Brace Bracket Right Side (2) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 6

16. Air Cleaner Outlet Duct Bracket Bolt (1) » Remove
17. Remove wiring harness from air cleaner outlet duct bracket.

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 7

18. Positive Crankcase Ventilation Tube (1) » Disconnect — Plastic Collar Quick Connect Fitting Service
19. Air Cleaner Outlet Duct Clamp (2) » Loosen [2x]
20. Air Cleaner Outlet Duct (3) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 8

21. Retaining Tab (1) » Disengage [2x]
22. Engine Wiring Harness Junction Block Cover (2) » Remove
23. Battery Positive Cable Nut (3) » Remove
24. Starter Solenoid Cable (4) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 9

25. Engine Wiring Harness Junction Block Bolt (2) » Loosen [4x]
26. Retaining Tab (1) » Disengage [4x]
27. Engine Wiring Harness Junction Block (3) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 10

28. Electrical Connector (1) » Remove [4x]

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 11

29. Engine Wiring Harness Fuse Block Bracket Bolt (2) » Remove [2x]
30. Retaining Tab (1) » Disengage
31. Engine Wiring Harness Fuse Block Bracket (3) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 12

32. Front End Sheet Metal Diagonal Brace Radiator Support Bolt (1) » Remove [2x]
33. Front End Sheet Metal Diagonal Brace (2) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 13

Note

Some components not shown for graphic clarity.

34. Horn Nut (1) » Remove
35. Horn (3) » Remove
36. Disconnect the electrical connector. (2)

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 14

37. Release the 6 integral retaining features (1).
38. Radiator Air Upper Baffle (2) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 15

Note

Some components not shown for graphic clarity.

39. Radiator Air Side Baffle Retainer (1) » Remove [4x]
40. Radiator Air Side Baffle » Reposition away

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 16

41. Transmission Fluid Cooler Pipe Nut (1) » Remove

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 17

42. Transmission Fluid Cooler Inlet and Outlet Pipe (1) @ Transmission Fluid Auxiliary Cooler » Remove and position aside
43. Transmission Fluid Cooler Pipe Fitting Seal (2) » Remove and DISCARD

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 18

Note

Some components not shown for graphic clarity.

44. Air Conditioning Compressor and Condenser Hose Nut (1) » Remove
45. Air Conditioning Compressor and Condenser Hose (2) » Remove
46. Air Conditioning Compressor and Condenser Hose Seal - Large(3) » Remove and DISCARD
47. Disconnect the electrical connector.

Air Conditioning Compressor and Condenser Hose Replacement (L84_L87) — figure 19

48. Air Conditioning Compressor and Condenser Hose Nut (1) » Remove

49. Air Conditioning Compressor and Condenser Hose (2) » Remove

50. Air Conditioning Compressor and Condenser Hose Seal - Large(3) » Remove and DISCARD

51. Remove the air conditioning compressor and condenser hose from the vehicle.

52. Transfer components as necessary. Installation Procedure

53. Install the air conditioning compressor and condenser hose on the vehicle.

54. Air Conditioning Compressor and Condenser Hose Seal - Large(3) » Install NEW

55. Air Conditioning Compressor and Condenser Hose (2) » Install

Caution

Refer to Fastener Caution.

4. Air Conditioning Compressor and Condenser Hose Nut (1) » Install and tighten — Fastener Specifications

Note

Some components not shown for graphic clarity.

5. Connect the electrical connector.

6. Air Conditioning Compressor and Condenser Hose Seal - Large(3) » Install NEW

7. Air Conditioning Compressor and Condenser Hose (2) » Install

8. Air Conditioning Compressor and Condenser Hose Nut (1) » Install and tighten — Fastener Specifications

9. Transmission Fluid Cooler Pipe Fitting Seal (2) » Install NEW

10. Transmission Fluid Cooler Inlet and Outlet Pipe (1) @ Transmission Fluid Auxiliary Cooler » Install

11. Transmission Fluid Cooler Pipe Nut (1) » Install and tighten — Fastener Specifications

Note

Some components not shown for graphic clarity.

12. Radiator Air Side Baffle » Install

13. Radiator Air Side Baffle Retainer (1) » Install [4x]

14. Radiator Air Upper Baffle (2) » Install

15. Engage the 6 integral retaining features (1).

Note

Some components not shown for graphic clarity.

16. Connect the electrical connector. (2)

17. Horn (3) » Install

18. Horn Nut (1) » Install and tighten — Fastener Specifications

19. Front End Sheet Metal Diagonal Brace (2) » Install

20. Front End Sheet Metal Diagonal Brace Radiator Support Bolt (1) » Install and tighten [2x] — Fastener Specifications

21. Engine Wiring Harness Fuse Block Bracket (3) » Install

22. Retaining Tab (1) » Engage

23. Engine Wiring Harness Fuse Block Bracket Bolt (2) » Install and tighten [2x] — Fastener Specifications

24. Electrical Connector (1) » Install [4x]

25. Engine Wiring Harness Junction Block (3) » Install

26. Retaining Tab (1) » Engage [4x]

27. Engine Wiring Harness Junction Block Bolt (2) » Install and tighten [4x] — Fastener Specifications

28. Starter Solenoid Cable (4) » Install

29. Battery Positive Cable Nut (3) » Install and tighten — Fastener Specifications

30. Engine Wiring Harness Junction Block Cover (2) » Install

31. Retaining Tab (1) » Engage [2x]

32. Air Cleaner Outlet Duct (3) » Install

33. Air Cleaner Outlet Duct Clamp (2) » Tighten [2x] — Fastener Specifications

34. Positive Crankcase Ventilation Tube (1) » Connect — Plastic Collar Quick Connect Fitting Service

35. Air Cleaner Outlet Duct Bracket Bolt (1) » Install and tighten — Fastener Specifications

36. Install the wiring harness to the air cleaner outlet duct bracket.

37. Front End Sheet Metal Cross Brace Bracket Right Side (2) » Install

38. Front End Sheet Metal Cross Brace Bracket Bolt Right Side (1) » Install and tighten [2x] — Fastener Specifications

39. Air Conditioning Compressor and Condenser Hose Seal - Large(3) » Install NEW [2x]

40. Air Conditioning Compressor and Condenser Hose Seal - Small(3) » Install NEW [2x]

41. Air Conditioning Compressor and Condenser Hose (2) » Install

42. Air Conditioning Compressor and Condenser Hose Nut (1) » Install and tighten — Fastener Specifications

43. Intake Air Splash Shield (2) » Install

44. Air Inlet Grille Panel Retainer (1) » Install [9x]

45. Hood Secondary Latch Release Handle (2) » Install

46. Hood Latch Actuator Bolt (1) » Install and tighten [2x] — Fastener Specifications

47. Radiator Outlet Hose (2) @ Water Pump » Install

48. Radiator Outlet Hose Clamp (1) » Engage — Hose Clamp Replacement Guidelines - Spring Type

49. Fill the cooling system to the proper level. Cooling System Draining and Filling

50. Recharge the refrigerant. Refrigerant Recovery and Recharging

51. Inspect for refrigerant leaks. Leak Testing

52. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection

53. Start the engine and check for coolant leaks.