Spark Plug Wire Replacement - Right Side

Engine Controls and Fuel - 5.3L L84 or 6.2L L87 | Repair Instructions | Document ID: 5541961 Removal Procedure

Spark Plug Wire Replacement - Right Side — figure 1

1. Positive Crankcase Ventilation Tube Connector (3) @ Positive Crankcase Ventilation Fitting » Disconnect and reposition — Plastic Collar Quick Connect Fitting Service

Spark Plug Wire Replacement - Right Side — figure 2

2. Remove the valve rocker arm cover insulator (3) by lifting up and disengaging the 3 upper intake manifold sight shield grommets (1) from the 3 engine front cover studs (2).

Spark Plug Wire Replacement - Right Side — figure 3

Note

Pull only on the spark plug wire boot to remove the wire.

3. Twist the spark plug wire boot a ½ turn and remove the spark plug wire (1) from the gas engine ignition spark plug (2).

Spark Plug Wire Replacement - Right Side — figure 4

4. Twist the spark plug wire boot a ½ turn and remove the spark plug wire (1) from the ignition coil (2). Cleaning and Inspection Procedure - Conditional

Note

The following cleaning and inspection and/or overhaul steps are ONLY to be performed as determined necessary based on the condition of the part being removed with the intention of reinstallation. The labor time to perform any of these steps is not included in the base labor time and if required would need to be documented and submitted as Other Labor Hours for warranty claim reimbursement. A description of the repairs performed must be documented in the technician correction comments.

Note

Spark plug wire integrity is vital for proper engine operation. A thorough inspection will be necessary to accurately identify conditions that may affect engine operation.

1. Inspection the spark plug wire for the following conditions: Correct routing of the spark plug wires. Incorrect routing may cause cross-firing. Inspect for any signs of cracks or splits in the wires.

2. Inspect each boot for the following conditions: Tearing Piercing Arcing Carbon tracking Corroded terminals

3. If corrosion, carbon tracking or arcing are indicated on a spark plug wire boot or on a terminal, replace the wire and the component connected to the wire. Installation Procedure

4. Inspect the inside of the spark plug rubber boot for a thin, even coat of grease. If there is no grease present or additional grease is necessary, apply a thin coating of dielectric grease evenly to the inside of the spark plug rubber boot up to a depth of 15 mm from the end of the boot. Adhesives, Fluids, Lubricants, and Sealers.

5. Push the boot of the spark plug wire (1) onto the ignition coil  (2) until 2 audible clicks are heard.

6. Push the boot of the spark plug wire (1) onto the gas engine ignition spark plug (2) until 2 audible clicks are heard.

7. Install the valve rocker arm cover insulator (3) ensuring the 3 upper intake manifold sight shield grommets (1) engage the 3 engine front cover studs (2).

8. Positive Crankcase Ventilation Tube Connector (3) @ Positive Crankcase Ventilation Fitting » Install — Plastic Collar Quick Connect Fitting Service