Heater and Air Conditioning Evaporator Case Replacement (Distributor)

Heater and Air Conditioning Evaporator Case Replacement (Distributor) Single Use Fasteners and Components Air Conditioning Evaporator Seal - Small Air Conditioning Evaporator Seal - Large Removal Procedure

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 1

1. Heater and Air Conditioning Evaporator and Blower Module (1) » Remove — Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 2

2. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Remove [2x]
3. Floor Front Air Outlet Duct - Right Side (2) » Remove

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 3

4. Air Conditioning Evaporator Case Drain Tube Seal (1) » Remove
5. Heater and Air Conditioning Evaporator and Blower Module Bolt (2) » Remove [9x]
6. Wiring Harness Retainer (3) » Remove [2x]

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 4

7. Heater And Air Conditioning Evaporator Module Cover (1) » Remove

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 5

8. Air Inlet Housing Bolt (1) » Remove [3x]

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 6

9. Air Inlet Housing (1) » Remove
10. Disconnect the electrical connector.

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 7

11. { If equipped } Front Floor Console Auxiliary Cooling Duct Bolt (1) » Remove [2x]
12. { If equipped } Front Floor Console Auxiliary Cooling Duct (2) » Remove

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 8

13. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Remove [2x]
14. Temperature Valve Actuator - Right Side (2) » Remove
15. Disconnect the electrical connectors and reposition the wiring harness as necessary.

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 9

16. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Remove [3x]
17. Heater Cover (2) » Remove

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 10

18. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Remove [5x]

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 11

19. Heater and Air Conditioning Evaporator Case (1) » Remove

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 12

20. Heater (1) » Remove

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 13

21. {with C3A} Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Remove [2x] 21.1. Air Heater (2) » Remove

Heater and Air Conditioning Evaporator Case Replacement (Distributor) — figure 14

22. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Remove [4x]

23. Mode Valve Actuator (2) » Remove

24. Temperature Valve Actuator - Left Side (3) » Remove

25. Air Conditioning Evaporator Air Temperature Sensor (4) » Remove Installation Procedure

26. Air Conditioning Evaporator Air Temperature Sensor (4) » Install

27. Temperature Valve Actuator - Left Side (3) » Install

28. Mode Valve Actuator (2) » Install

Caution

Refer to Fastener Caution.

4. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Install and tighten [4x] — Fastener Specifications

5. {with C3A} Air Heater (2) » Install 5.1. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Install and tighten [2x] — Fastener Specifications

6. Heater (1) » Install

7. Heater and Air Conditioning Evaporator Case (1) » Install

8. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Install and tighten [5x] — Fastener Specifications

9. Heater Cover (2) » Install

10. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Install and tighten [3x] — Fastener Specifications

11. Temperature Valve Actuator - Right Side » Install

12. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Install and tighten [2x] — Fastener Specifications

13. Install the wiring harness and connector the electrical connectors.

14. { If equipped } Front Floor Console Auxiliary Cooling Duct (2) » Install

15. { If equipped } Front Floor Console Auxiliary Cooling Duct Bolt (1) » Install and tighten [2x] — Fastener Specifications

16. Air Inlet Housing (1) » Install

17. Air Inlet Housing Bolt (1) » Install and tighten [3x] — Fastener Specifications

18. Connect the electrical connector.

19. Heater And Air Conditioning Evaporator Module Cover (1) » Install

20. Wiring Harness Retainer (3) » Install [2x]

21. Heater and Air Conditioning Evaporator and Blower Module Bolt (2) » Install and tighten [9x] — Fastener Specifications

22. Air Conditioning Evaporator Case Drain Tube Seal (1) » Install

23. Floor Front Air Outlet Duct - Right Side (2) » Install

24. Heater and Air Conditioning Evaporator and Blower Module Bolt (1) » Install and tighten [2x] — Fastener Specifications

25. Heater and Air Conditioning Evaporator and Blower Module (1) » Install — Heater and Air Conditioning Evaporator and Blower Module Removal and Installation