Engine Controls and Fuel - 3.0L LM2 Diesel | Diagnostic Information and Procedures | Document ID: 5501350
Diagnostic Instructions
Perform the Diagnostic System Check prior to using this diagnostic procedure: Diagnostic
System Check - Vehicle
Review the description of Strategy Based Diagnosis: Strategy Based Diagnosis
An overview of each diagnostic category can be found here: Diagnostic Procedure
Instructions
DTC Descriptor
DTC P10D9
Reductant Heater Control Circuit Shorted
DTC P20B9
Reductant Heater Control Circuit
DTC P20BA
Reductant Heater Performance
DTC P20BB
Reductant Heater Control Circuit Low
DTC P20BC
Reductant Heater Control Circuit High
DTC P214F
Reductant Heater Current Too High
DTC P21DD
Reductant Heater Current Too Low
Circuit/System Description
For an overview of the component/system, refer to: Exhaust Aftertreatment System Description
| Circuit |
Description |
| Control — Terminal 9 |
The output circuit is switched to 12 V to activate the component. |
| Control — Terminal 11 |
The output circuit is switched to ground to enable the component(s). |
|
Component |
Description |
|
|
E53 Reductant Tank Heater |
E53 is part of the component: A38 Reductant Pump and Sensor Assembly The reductant freezes at −11°C (−12°F). To prevent the reductant from freezing, the reductant tank and the reductant line are heated. |
|
|
K20 Engine Control Module |
The control module contains a microprocessor used to process input data to control outputs. The control module controls a series of actuators to ensure optimal engine performance. The control module does this by reading values from a variety of |
|
| Component |
Description |
|
sensors, interprets the data and adjusts the engine actuators accordingly. |
Conditions for Running the DTC
P10D9, P20BA, P21DD
DTC P10C6, P10DA, P10DB, P10DC, P10DD, P10F4, P20FF, U2412, U2626 = Not set
DTCs related to the following system/component = Not Set
– B214 Reductant Temperature Sensor
– Reductant Heater 2, 3
No other DTCs related to the concerned component are set.
Ignition On or Engine Running
Ignition and Start Switch Signal = Greater than 11 V
Reductant Heater = On
Frequency the DTC runs = Continuously — After the running conditions are met — For greater
than 12 s
P20B9, P20BB, P20BC, P214F
DTC P10F4, P20FF = Not set
Ignition On or Engine Running
Ignition and Start Switch Signal = Greater than 11 V
Frequency the DTC runs = Continuously — After the running conditions are met — For greater
than 1 s
Conditions for Setting the DTC
P10D9
Control Circuit Shorted to Control Circuit — For greater than 12 s
P20B9
Control Circuit = Open — For greater than 1 s
P20BA, P214F
Control Circuit = High Current — For greater than 8 s
P20BB
Control Circuit = Short to Ground — For greater than 1 s
P20BC
Control Circuit = Short to Voltage — For greater than 1 s
P21DD
Control Circuit = Low Current — For greater than 4 s
Actions Taken When the DTC Sets
DTCs listed in the DTC Descriptor category = Type A DTC — Additional actions taken:
Driver Information Display = Service Emission System / Service Exhaust Fluid System
Reductant Heater = Disabled
Reductant Injector = Disabled
Conditions for Clearing the DTC
DTCs listed in the DTC Descriptor category = Type A DTC
Diagnostic Aids
If the control circuits of any reductant heater are shorted together, DTCs for all reductant heaters
will be set and all the reductant heaters will be disabled.
Reference Information
Schematic Reference
Engine Controls Schematics
Connector End View Reference
Master Electrical Component List
Electrical Information Reference
Circuit Testing
Connector Repairs
Testing for Intermittent Conditions and Poor Connections
Wiring Repairs
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Control Module References
Circuit/System Verification
- Ignition » On / Vehicle » In Service Mode
- Verify DTC P10C6, P10DA, P10DB, P10DC, P10DD, P10F4, P20FF, U2412, U2626 is not set.
⇒ If any of the DTCs are set
Refer to: Diagnostic Trouble Code (DTC) List - Vehicle
⇓ If none of the DTC are set
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
Verify the DTC does not set.
⇒ If the DTC sets
Refer to: Circuit/System Testing
⇓ If the DTC is not set
- All OK.
Circuit/System Testing
- Ignition/Vehicle & All vehicle systems » Off
- Disconnect the electrical connector: A38 Reductant Pump and Sensor Assembly
- Ignition » On / Vehicle » In Service Mode
- Test for 2.5 to 4.5 V between the test points: Control circuit terminal 9 & Ground
⇒ If less than 2.5 V
4.1. Ignition/Vehicle & All vehicle systems » Off
4.2. Disconnect the electrical connector: @ K115 Reductant Control Module
4.3. Test for infinite resistance between the test points: Control circuit terminal 9 & Ground
⇒ If less than infinite resistance » Repair the short to ground on the circuit.
⇓ If infinite resistance
4.4. Test for less than 2 Ω between the test points: Control circuit terminal 9 @ Component
harness & Terminal 4 @ Control module harness
⇒ If 2 Ω or greater » Repair the open/high resistance in the circuit.
⇒ If less than 2 Ω » Replace the component: K115 Reductant Control Module
⇒ If greater than 4.5 V
4.1. Ignition/Vehicle & All vehicle systems » Off
4.2. Disconnect the electrical connector: @ K115 Reductant Control Module
4.3. Ignition » On / Vehicle » In Service Mode
4.4. Test for less than 1 V between the test points: Control circuit terminal 9 @ Component
harness & Ground
⇒ If 1 V or greater » Repair the short to voltage on the circuit.
⇒ If less than 1 V » Replace the component: K115 Reductant Control Module
⇓ If between 2.5 and 4.5 V
- Connect a test lamp between the test points: Reductant Heater 1 Control circuit terminal 11 &
B+
- Ignition » On / Vehicle » In Service Mode
- Verify the test lamp does not turn On.
⇒ If the test lamp turns On
7.1. Ignition/Vehicle » Off & Remove » Test lamp
7.2. Disconnect the electrical connector: @ K115 Reductant Control Module
7.3. Test for infinite resistance between the test points: Control circuit terminal 11 @
Component harness & Ground
⇒ If less than infinite resistance » Repair the short to ground on the circuit.
⇒ If infinite resistance » Replace the component: K115 Reductant Control Module
⇓ If the test lamp does not turn On
- Connect a test lamp between the test points: Reductant Heater 1 Control circuit terminal 11 &
Ground
- Ignition » On / Vehicle » In Service Mode
- Verify the test lamp does not turn On.
⇒ If the test lamp turns On
10.1. Ignition/Vehicle » Off & Remove » Test lamp
10.2. Disconnect the electrical connector: @ K115 Reductant Control Module
10.3. Ignition » On / Vehicle » In Service Mode
10.4. Test for less than 1 V between the test points: Control circuit terminal 11 @ Component
harness & Ground
⇒ If 1 V or greater » Repair the short to voltage on the circuit.
⇒ If less than 1 V K115 Reductant Control Module
⇓ If the test lamp does not turn On
- Disconnect the electrical connector: @ K115 Reductant Control Module
- Test for less than 2 Ω between the test points: Control circuit terminal 11 @ Component
harness & Terminal 16 @ Control module harness
⇒ If 2 Ω or greater » Repair the open/high resistance in the circuit.
⇓ If less than 2 Ω
- Test or replace the component: A38 Reductant Pump and Sensor Assembly
Component Testing
- Ignition/Vehicle » Off
- Disconnect the electrical connector: A38 Reductant Pump and Sensor Assembly
- Test for 1 to 6 Ω between the test points: Control terminal 9 & Control terminal 11
⇒ If not between 1 and 6 Ω
Replace the component: A38 Reductant Pump and Sensor Assembly
⇓ If between 1 and 6 Ω
- Test for infinite resistance between the test points: Each terminal of the component & The
component’s housing
⇒ If less than infinite resistance
Replace the component: A38 Reductant Pump and Sensor Assembly
⇓ If infinite resistance
- All OK.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair: Diagnostic Repair
Verification
Reductant Control Module Replacement — K115 Reductant Control Module
Emission Reduction Fluid Tank Replacement — A38 Reductant Pump and Sensor Assembly
For control module replacement, programming, and setup refer to: Control Module
References
Additional Procedures
Perform the scan tool control function: Reductant System Tamper Service Bay Test — Perform only
when the following warning message is displayed: Service Emission System / Service Exhaust
Fluid System