Engine Mount Bracket Replacement - Left Side (2WD)

Single Use Fasteners and Components Engine Mount Engine Side Bolt [2x] Engine Mount Frame Side Bolt [3x] Engine Oil Cooler Gasket - Large Engine Oil Cooler Gasket - Small Transmission Fluid Cooler Seal Transmission Fluid Cooler Pipe Seal [2x] Turbocharger Coolant Feed and Return Pipe Gasket Special Tools EN-36857 Engine Lift Bracket EN-51768 Engine Support Fixture Adaptor Bolt - M8 Equivalent regional tools: Special Tools

Caution

Broken engine mountings can cause misalignment of certain drive-train components. Misalignment of drive-train components causes eventual destruction of the drive-train components. If one engine mount breaks, the rest of the engine mounts will have increased stress put on them. This could cause the rest of the engine mounts to break. Removal Procedure

1. Oil Filler Cap » Remove

Engine Mount Bracket Replacement - Left Side (2WD) — figure 1

2. Intake Manifold Cover Bolt (1) » Remove
3. Intake Manifold Cover (2) » Remove
4. Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
5. Drain the cooling system. Cooling System Draining and Filling
6. Drain the engine oil. Engine Oil and Oil Filter Replacement

Engine Mount Bracket Replacement - Left Side (2WD) — figure 2

Note

Some components not shown for graphic clarity.

7. Engine Wiring Harness Bracket Nut (1) » Remove [2x]
8. Engine Wiring Harness Bracket Bolt (2) » Remove
9. Reposition the engine wiring harness channel (3) away from the front of the engine.

Engine Mount Bracket Replacement - Left Side (2WD) — figure 3

10. Remove the fuel injector wiring harness connector (1) from the engine coolant air bleed bracket.

Engine Mount Bracket Replacement - Left Side (2WD) — figure 4

11. Remove the upper left upper coolant air bleed hose bolt (1) and position the left upper air bleed hose aside.

Engine Mount Bracket Replacement - Left Side (2WD) — figure 5

Note

It is not necessary to remove both gaskets.

12. Turbocharger Coolant Feed and Return Pipe Gasket - Left Side Upper (1) » Remove and DISCARD

Engine Mount Bracket Replacement - Left Side (2WD) — figure 6

13. { If equipped } Engine Wiring Harness Ground Bolt (1) » Remove
14. { If equipped } Ground Cable (2) » Position aside

Engine Mount Bracket Replacement - Left Side (2WD) — figure 7

Note

Air bleed hose assembly removed for clarity.

15. Install the EN-36857 Engine Lift Bracket (1) to the front left side of the cylinder head as shown using the EN-51768 Engine Support Fixture Adaptor Bolt - M8 (2).
16. Front Wheelhouse Liner - Left Side » Remove — Front Wheelhouse Liner Replacement

Engine Mount Bracket Replacement - Left Side (2WD) — figure 8

17. Place a drain pan under the vehicle.
18. Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose Clamp (1) » Disengage [2x] — Hose Clamp Replacement Guidelines - Spring Type
19. Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (2) » Remove

Engine Mount Bracket Replacement - Left Side (2WD) — figure 9

20. Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose Clamp (1) » Disengage [2x] — Hose Clamp Replacement Guidelines - Spring Type
21. Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose (2) » Remove

Engine Mount Bracket Replacement - Left Side (2WD) — figure 10

22. Fuel Heater Inlet and Outlet Bolt (3) » Remove

Engine Mount Bracket Replacement - Left Side (2WD) — figure 11

23. Transmission Fluid Cooler Pipe Nut (1) » Remove [2x]
24. Transmission Fluid Cooler Pipe Bolt (2) » Remove

Engine Mount Bracket Replacement - Left Side (2WD) — figure 12

Note

Some components not shown for graphic clarity.

25. Transmission Fluid Cooler Pipe (1) » Remove
26. Transmission Fluid Cooler Seal (2) » Remove and DISCARD
27. Transmission Fluid Cooler Pipe Seal (3) » Remove and DISCARD [2x]
28. Cap the fittings and plug the holes when removing the transmission fluid cooler pipes.

Engine Mount Bracket Replacement - Left Side (2WD) — figure 13

29. Automatic Transmission Fluid Cooling Exchanger Nut (2) » Remove
30. Automatic Transmission Fluid Cooling Exchanger Bolt (1) » Remove [2x]

Engine Mount Bracket Replacement - Left Side (2WD) — figure 14

31. Automatic Transmission Fluid Cooling Exchanger (1) » Remove

Engine Mount Bracket Replacement - Left Side (2WD) — figure 15

32. Thermostat Bypass Hose Clamp (1) » Disengage [2x] — Hose Clamp Replacement Guidelines

• Spring Type

33. Engine Oil Cooler Coolant Inlet Hose Clamp (2) » Disengage — Hose Clamp Replacement Guidelines - Spring Type
34. Engine Oil Cooler Coolant Outlet Hose (3) @ Engine Oil Cooler » Remove
35. Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (4) @ Engine Oil Cooler » Remove
36. Engine Oil Cooler Coolant Inlet Hose (5) @ Engine Oil Cooler » Remove

Engine Mount Bracket Replacement - Left Side (2WD) — figure 16

37. Engine Oil Cooler Bolt (1) » Remove [5x]

Engine Mount Bracket Replacement - Left Side (2WD) — figure 17

38. Engine Oil Cooler » (1) Remove
39. Engine Oil Cooler Gasket (2) » Remove and DISCARD
40. Engine Oil Cooler Gasket (3) » Remove and DISCARD
41. Detach engine coolant heater cord retainers and position aside as necessary.

Engine Mount Bracket Replacement - Left Side (2WD) — figure 18

42. Wiring Harness Retainer » Release
43. Working through the wheelhouse opening remove and DISCARD the 3 engine mount frame side bolts (1).

Caution

When raising or supporting the engine for any reason, do not use a jack under the oil pan, any sheet metal, or the crankshaft pulley. Lifting the engine in an unapproved manner may cause component damage.

Note

When raising the engine only raise enough to separate the engine mount from the engine mount bracket. Raising any further will require removal of the fan shroud or the exhaust pipe.

44. Raise the engine with a suitable lifting device to remove the engine mount.

Engine Mount Bracket Replacement - Left Side (2WD) — figure 19

45. Remove and DISCARD the 2 engine mount engine side bolts (1).
46. If equipped, disconnect electrical connector at the rear of engine mount.

Engine Mount Bracket Replacement - Left Side (2WD) — figure 20

47. Engine Mount (1) » Remove

Engine Mount Bracket Replacement - Left Side (2WD) — figure 21

48. Engine Mount Bracket Bolt (1) » Remove [4x]
49. Engine Mount Bracket (2) » Remove Cleaning and Inspection Procedure - Conditional

Note

The following cleaning and inspection and/or overhaul steps are ONLY to be performed as determined necessary based on the condition of the part being removed with the intention of reinstallation. The labor time to perform any of these steps is not included in the base labor time and if required would need to be documented and submitted as Other Labor Hours for warranty claim reimbursement. A description of the repairs performed must be documented in the technician correction comments.

Engine Mount Bracket Replacement - Left Side (2WD) — figure 22

1. Clean the engine oil cooler (1,2).

2. Inspect the engine oil cooler (1,2).

3. Replace the engine oil cooler (1,2) if any damage is found. Installation Procedure

4. Engine Mount Bracket (2) » Install

Caution

Refer to Fastener Caution.

2. Engine Mount Bracket Bolt (1) » Install and tighten [4x] — Fastener Specifications

3. Engine Mount (1) » Install

4. If equipped, connect electrical connector at the rear of engine mount.

5. If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps: 5.1. Remove any loose cured adhesive from the external threads of the component using a lint free cloth. 5.2. Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive. 5.3. Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers 5.4. Ensure there are no gaps in the thread locking adhesive once applied to the component.

6. Install and tighten the 2 NEW engine mount engine side bolts (1). Fastener Specifications

7. Lower the engine.

8. If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps: 8.1. Remove any loose cured adhesive from the external threads of the component using a lint free cloth. 8.2. Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive. 8.3. Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers 8.4. Ensure there are no gaps in the thread locking adhesive once applied to the component.

9. Install and tighten the 3 NEW engine mount frame side bolts (1). Fastener Specifications

10. Wiring Harness Retainer » Install

11. Engine Oil Cooler Gasket (2) » Install NEW

12. Engine Oil Cooler Gasket (3) » Install NEW

13. Engine Oil Cooler (1) » Install

14. Engine Oil Cooler Bolt (1) » Install and tighten [5x] — Fastener Specifications

15. Engine Oil Cooler Coolant Inlet Hose (5) @ Engine Oil Cooler » Install

16. Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (4) @ Engine Oil Cooler » Install

17. Engine Oil Cooler Coolant Outlet Hose (3) @ Engine Oil Cooler » Install

18. Engine Oil Cooler Coolant Inlet Hose Clamp (2) » Engage — Hose Clamp Replacement Guidelines - Spring Type

19. Thermostat Bypass Hose Clamp (1) » Engage [2x] — Hose Clamp Replacement Guidelines - Spring Type

20. Automatic Transmission Fluid Cooling Exchanger (1) » Install

21. Automatic Transmission Fluid Cooling Exchanger Bolt (1) » Install and tighten [2x] — Fastener Specifications

22. Automatic Transmission Fluid Cooling Exchanger Nut (2) » Install and tighten — Fastener Specifications

Note

Some components not shown for graphic clarity.

23. Remove the caps from the fittings and plugs from the holes before installing the transmission fluid cooler pipes.

24. Transmission Fluid Cooler Seal (2) » Install NEW

25. Transmission Fluid Cooler Pipe Seal (3) » Install NEW [2x]

26. Transmission Fluid Cooler Pipe (1) » Install

27. Transmission Fluid Cooler Pipe Bolt (2) » Install and tighten — Fastener Specifications

28. Transmission Fluid Cooler Pipe Nut (1) » Install and tighten [2x] — Fastener Specifications

29. Fuel Heater Inlet and Outlet Bolt (3) » Install and tighten — Fastener Specifications

30. Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose (2) » Install

31. Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose Clamp (1) » Engage [2x] — Hose Clamp Replacement Guidelines - Spring Type

32. Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (2) » Install

33. Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose Clamp (1) » Engage [2x] — Hose Clamp Replacement Guidelines - Spring Type

34. Remove the drain pan.

35. Front Wheelhouse Liner - Left Side » Install — Front Wheelhouse Liner Replacement

36. Remove the lifting device.

37. Remove the EN-51768 Engine Support Fixture Adaptor Bolt - M8 and the EN-36857 Engine Lift Bracket (1) from the front of the left side cylinder head.

38. Turbocharger Coolant Feed and Return Pipe Gasket - Left Side Upper (1) » Install NEW

39. Engine Coolant Air Bleed Pipe Bolt - Left Side Upper (1) » Install and tighten — Fastener Specifications

40. { If equipped } Ground Cable (2) » Install

41. { If equipped } Engine Wiring Harness Ground Bolt (1) » Install and tighten — Ground Repair

42. Install the fuel injector wiring harness connector (1) to the engine coolant air bleed bracket.

Note

Some components not shown for graphic clarity.

43. Position the engine wiring harness channel (3) to the front of the engine.

44. Engine Wiring Harness Bracket Bolt (2) » Install and tighten — Fastener Specifications

45. Engine Wiring Harness Bracket Nut (1) » Install and tighten [2x] — Fastener Specifications

46. Oil Filler Cap » Remove

47. Intake Manifold Cover (2) » Install

48. Intake Manifold Cover Bolt (1) » Install and tighten — Fastener Specifications

49. Oil Filler Cap » Install

50. Fill the cooling system. Cooling System Draining and Filling

51. Fill the engine oil to the proper level with NEW engine oil. Engine Oil and Oil Filter Replacement

52. Check the transmission fluid level. Transmission Fluid Level and Condition Check