Transfer Case Two_Four Wheel Drive Actuator Replacement

Transfer Case Two/Four Wheel Drive Actuator Replacement Single Use Fasteners and Components Transfer Case Two/Four Wheel Drive Actuator Seal Removal Procedure

1. Start vehicle and shift the transfer case to 2WD/2High.
2. Turn the vehicle off.
3. Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
4. Raise and support the vehicle. Lifting and Jacking the Vehicle

Transfer Case Two_Four Wheel Drive Actuator Replacement — figure 1

5. Disconnect the transfer case two/four wheel drive actuator electrical connector (1).

Transfer Case Two_Four Wheel Drive Actuator Replacement — figure 2

6. Transfer Case Two/Four Wheel Drive Actuator Bolt/Screw (1) » Remove [4x]

7. Transfer Case Two/Four Wheel Drive Actuator (2) » Remove

8. Transfer Case Two/Four Wheel Drive Actuator Seal (3) Remove and DISCARD

9. Clean the sealing surface as necessary. Installation Procedure

10. Transfer Case Two/Four Wheel Drive Actuator Seal (3) Install NEW

11. Transfer Case Two/Four Wheel Drive Actuator (2) » Install

Caution

Refer to Fastener Caution.

3. Transfer Case Two/Four Wheel Drive Actuator Bolt/Screw (1) » Install and tighten [4x] — Fastener Specifications

4. Connect the transfer case two/four wheel drive actuator electrical connector (1).

5. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection

6. Perform the transfer case range actuator learn. Transfer Case Range Actuator Learn

7. Start the vehicle and shift the transfer case through all modes and ranges to verify correct operation.