Air Conditioning Evaporator Thermal Expansion Valve Replacement

Air Conditioning Evaporator Thermal Expansion Valve Replacement Single Use Fasteners and Components Air Conditioning Compressor and Condenser Hose Seal - Large [2x] Air Conditioning Compressor and Condenser Hose Seal - Small [2x] Air Conditioning Evaporator Thermal Expansion Valve Seal - Large Air Conditioning Evaporator Thermal Expansion Valve Seal - Small Removal Procedure

1. Recover the refrigerant. Refrigerant Recovery and Recharging

Air Conditioning Evaporator Thermal Expansion Valve Replacement — figure 1

2. Air Conditioning Compressor and Condenser Hose Nut (2) @ Air Conditioning Refrigerant Heat Exchanger » Remove
3. Air Conditioning Compressor and Condenser Hose (3) @ Air Conditioning Refrigerant Heat Exchanger » Remove
4. Air Conditioning Compressor and Condenser Hose Seal - Large (4) » Remove and DISCARD
5. Air Conditioning Condenser and Evaporator Hose Clip (6) » Remove
6. Air Conditioning Condenser and Evaporator Hose (1) » Remove
7. Air Conditioning Compressor and Condenser Hose Seal - Small (5) » Remove and DISCARD

Air Conditioning Evaporator Thermal Expansion Valve Replacement — figure 2

8. Air Conditioning Refrigerant Heat Exchanger Nut (1) @ Battery Tray » Remove

Air Conditioning Evaporator Thermal Expansion Valve Replacement — figure 3

9. Air Conditioning Evaporator Thermal Expansion Valve Hose Nut (1) » Remove

Air Conditioning Evaporator Thermal Expansion Valve Replacement — figure 4

10. Air conditioning Thermal Expansion Valve Stud (1) » Remove

Air Conditioning Evaporator Thermal Expansion Valve Replacement — figure 5

11. Air Conditioning Refrigerant Heat Exchanger (1) » Remove
12. Air Conditioning Compressor and Condenser Hose Seal - Small (2) » Remove and DISCARD
13. Air Conditioning Compressor and Condenser Hose Seal - Large (3) » Remove and DISCARD

Air Conditioning Evaporator Thermal Expansion Valve Replacement — figure 6

14. Air Conditioning Evaporator Thermal Expansion Valve Bolt (1) » Remove [2x]
15. Air Conditioning Evaporator Thermal Expansion Valve (2) » Remove
16. Air Conditioning Evaporator Thermal Expansion Valve Seal - Large (3) » Remove and DISCARD
17. Air Conditioning Evaporator Thermal Expansion Valve Seal - Small (4) » Remove and DISCARD Installation Procedure

Caution

New Air Conditioning sealing washers should never be exposed to any type of oil or lubricant, the rubber material may absorb the oil causing failures during installation or the life of the vehicle.

1. Air Conditioning Evaporator Thermal Expansion Valve Seal - Small (4) » Install NEW
2. Air Conditioning Evaporator Thermal Expansion Valve Seal - Large (3) » Install NEW
3. Air Conditioning Evaporator Thermal Expansion Valve (2) » Install

Caution

Refer to Fastener Caution.

4. Air Conditioning Evaporator Thermal Expansion Valve Bolt (1) » Install and tighten [2x] — Fastener Specifications

5. Air Conditioning Compressor and Condenser Hose Seal - Small (2) » Install NEW

6. Air Conditioning Compressor and Condenser Hose Seal - Large (3) » Install NEW

7. Air Conditioning Refrigerant Heat Exchanger (1) » Install

8. Air conditioning Thermal Expansion Valve Stud (1) » Install and tighten — Fastener Specifications

9. Air Conditioning Evaporator Thermal Expansion Valve Hose Nut (1) » Install and tighten — Fastener Specifications

10. Air Conditioning Refrigerant Heat Exchanger Nut (1) @ Battery Tray » Install and tighten — Fastener Specifications

Air Conditioning Evaporator Thermal Expansion Valve Replacement — figure 7

11. Air Conditioning Compressor and Condenser Hose Seal - Small (5) » Install NEW
12. Air Conditioning Condenser and Evaporator Hose (1) » Install
13. Air Conditioning Condenser and Evaporator Hose Clip (6) » Install
14. Air Conditioning Compressor and Condenser Hose Seal - Large (4) » Install NEW
15. Air Conditioning Compressor and Condenser Hose (3) @ Air Conditioning Refrigerant Heat Exchanger » Install
16. Air Conditioning Compressor and Condenser Hose Nut (2) @ Air Conditioning Refrigerant Heat Exchanger » Install and tighten — Fastener Specifications
17. Recharge the refrigerant. Refrigerant Recovery and Recharging
18. Inspect for refrigerant leaks. Leak Testing