Engine Controls and Fuel - 3.0L LM2 Diesel | Diagnostic Information and Procedures | Document ID: 5903615
Diagnostic Instructions
Perform the Diagnostic System Check prior to using this diagnostic procedure: Diagnostic
System Check - Vehicle
Review the description of Strategy Based Diagnosis: Strategy Based Diagnosis
An overview of each diagnostic category can be found here: Diagnostic Procedure
Instructions
DTC Descriptor
DTC P2006
Intake Manifold Runner Control Valve Stuck Closed
DTC P20F8
Intake Manifold Runner Control Valve Control Circuit Performance
DTC P295A
Cold Start Intake Manifold Runner Control Valve Control Circuit Performance
Diagnostic Fault Information
| Circuit |
Short to Ground |
Open/High Resistance |
Short to Voltage |
Signal Performanc |
| Control — Terminal 4 |
P10C1 |
P2008 |
2010 |
P2006, P20F8, P295A |
| Control — Terminal 5 |
P10C1 |
P2008 |
2010 |
P2006, P20F8, P295A |
Circuit/System Description
| Circuit |
Description |
| Control — Terminal 4 |
The output circuit is switched from ground to 12 V to activate the component. The output is PWM controlled. |
| Control — Terminal 5 |
The output circuit is switched from ground to 12 V to activate the component. The output is PWM controlled. |
|
Component |
Description |
|
|
K20 Engine Control Module |
The control module controls a series of actuators to ensure optimal engine performance. The control module does this by reading values from a variety of sensors, interprets the data and adjusts the engine actuators accordingly. |
|
| Component |
Description |
| Q22 Intake Manifold Tuning Solenoid Valve |
The valve is actuated by a 12 V DC motor. A spring is used to keep the valve in the open position. The valve actuator motor moves the valve in the closed direction. The more current flows through the motor, the more the valve closes. Not Activated = Open |
Conditions for Running the DTC
P2006
DTC P10C1, P10EC, P10ED, P2008, P2010, P2016, P2017, P201B, U064F = Not set
DTC P20F8 is set.
Intake Manifold Runner Control Valve Command = 0% — Greater than 2 s
Frequency the DTC runs = Continuously — After the running conditions are met
P20F8
DTC P0071–P0074, P0116–P0119, P10C1, P10EC, P10ED, P2008, P2010, P2016, P2017,
P201B, U064F = Not set
Ambient Air Temperature = Warmer than −19°C (−2°F)
Engine Coolant Temperature Warmer than 30°C (86°F)
Engine ≠ Cranking
Ignition Voltage = Greater than 11 V
Intake Manifold Runner Control Valve Command = Greater than 0%
Intake Manifold Runner Control Valve Command = Stable — Greater than 1 s
Frequency the DTC runs = Continuously — After the running conditions are met
P295A
DTC P0071–P0074, P0116–P0119, P10C1, P10EC, P10ED, P2008, P2010, P2016, P2017,
P201B, U064F = Not set
Ambient Air Temperature = Warmer than −19°C (−2°F)
Engine Coolant Temperature Colder than 30°C (86°F)
Engine ≠ Cranking
Ignition Voltage = Greater than 11 V
Intake Manifold Runner Control Valve Command = Greater than 0%
Intake Manifold Runner Control Valve Command = Stable — Greater than 1 s
Frequency the DTC runs = Continuously — After the running conditions are met
Conditions for Setting the DTC
P2006
Intake Manifold Runner Control Valve Position ≠ Desired Intake Manifold Runner Control Valve
Position — Greater than 50%
P20F8, P295A
Intake Manifold Runner Control Valve Position ≠ Desired Intake Manifold Runner Control Valve
Position — Greater than 10% — For greater than 6 s
Actions Taken When the DTC Sets
DTCs listed in the DTC Descriptor category = Type B DTC
Reduced Engine Power = Active
P16 Instrument Cluster = Reduced Engine Power
Warning Message = Service Emission System /Service Exhaust Fluid System
Conditions for Clearing the DTC
DTCs listed in the DTC Descriptor category = Type B DTC
Reference Information
Schematic Reference
Engine Controls Schematics
Connector End View Reference
Master Electrical Component List
Electrical Information Reference
Circuit Testing
Connector Repairs
Testing for Intermittent Conditions and Poor Connections
Wiring Repairs
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Control Module References
Circuit/System Verification
- Engine » Idling
- Perform the scan tool control function: Intake Manifold Runner Control Valve » Increase &
Decrease
Perform the action while monitoring the parameter:
Intake Manifold Runner Control Valve Control Circuit High Test Status = Not Run or Okay
Intake Manifold Runner Control Valve Control Circuit Low Test Status = Not Run or Okay
Intake Manifold Runner Control Valve Control Circuit Open Test Status = Not Run or
Okay
Intake Manifold Runner Control Valve Control Circuit Shorted Test Status = Not Run or
Okay
⇒ If not the specified state
Refer to: Circuit/System Testing
⇓ If the specified state
- Perform the scan tool control function: Intake Manifold Runner Control Valve » Increase &
Decrease
Perform the action while monitoring the parameter: Intake Manifold Runner Control Valve
Position Variance
- Verify the scan tool parameter: Intake Manifold Runner Control Valve Position Variance = Less
than 10%
⇒ If 10% or greater
Refer to: Circuit/System Testing
⇓ If less than 10%
- Ignition Off » For greater than 1 min
- Ignition » On / Vehicle » In Service Mode
- Verify the scan tool parameter: Intake Manifold Runner Control Valve Position Variance = Less
than 10%
⇒ If 10% or greater
Refer to: Circuit/System Testing
⇓ If less than 10%
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
Verify the DTC does not set.
⇒ If the DTC sets
Refer to: Circuit/System Testing
⇓ If the DTC does not set
- All OK.
Circuit/System Testing
- Ignition/Vehicle » Off
- Verify the following conditions do not exist: Blade @ Q22 Intake Manifold Tuning Solenoid
Valve
Binding or Sticking @ Open/Close — Position
Closed @ Engine Off
Coking /Debris / Dirty / Visible Damage
Open/Close — Without spring pressure
⇒ If a condition exists » Repair or replace as necessary
⇓ If no condition exists
- Disconnect the electrical connector: Q22 Intake Manifold Tuning Solenoid Valve
- Ignition » On / Vehicle » In Service Mode
- Test for 8 to 10 V between the test points:
Control circuit terminal 4 @ & Ground
Control circuit terminal 5 @ & Ground
⇒ If less than 8 V
5.1. Ignition/Vehicle » Off
5.2. Disconnect the appropriate electrical connector: K20 Engine Control Module
5.3. Test for infinite resistance between the test points:
Control circuit terminal 4 @ Component harness & Ground
Control circuit terminal 5 @ Component harness & Ground
⇒ If less than infinite resistance » Repair the short to ground on the circuit.
⇓ If infinite resistance
5.4. Test for infinite resistance between the test points: Control circuit terminal 4 & Control
circuit terminal 5 @ Component harness
⇒ If less than infinite resistance » Repair the short between the circuits.
⇓ If infinite resistance
5.5. Test for less than 2 Ω between the test points:
Control circuit terminal 4 @ Component harness & The other end of the circuit @
Control module harness
Control circuit terminal 5 @ Component harness & The other end of the circuit @
Control module harness
⇒ If 2 Ω or greater » Repair the open/high resistance in the circuit.
⇒ If less than 2 Ω » Replace the component: K20 Engine Control Module
⇒ If greater than 10 V
5.1. Ignition/Vehicle » Off
5.2. Disconnect the appropriate electrical connector: K20 Engine Control Module
5.3. Ignition » On / Vehicle » In Service Mode
5.4. Test for less than 1 V between the test points:
Control circuit terminal 4 @ Component harness & Ground
Control circuit terminal 5 @ Component harness & Ground
⇒ If 1 V or greater » Repair the short to voltage on the circuit.
⇒ If less than 1 V » Replace the component: K20 Engine Control Module
⇓ If between 8 and 10 V
- Connect a test lamp between the test points: Control circuit terminal 4 & Control circuit
terminal 5 @ Component harness
- Perform the scan tool control function: Intake Manifold Runner Control Valve » Increase &
Decrease
- Verify the test lamp turns On and Off.
⇒ If the test lamp does not turn On and Off
8.1. Ignition/Vehicle » Off Remove » Test Lamp
8.2. Disconnect the appropriate electrical connector: K20 Engine Control Module
8.3. Test for less than 2 Ω between the test points:
Control circuit terminal 4 @ Component harness & The other end of the circuit @
Control module harness
Control circuit terminal 5 @ Component harness & The other end of the circuit @
Control module harness
⇒ If 2 Ω or greater » Repair the open/high resistance in the circuit.
⇒ If less than 2 Ω » Replace the component: K20 Engine Control Module
⇓ If the test lamp turns On and Off
- Test or replace the component: Q22 Intake Manifold Tuning Solenoid Valve
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair: Diagnostic Repair
Verification
Intake Manifold Replacement — Q22 Intake Manifold Tuning Solenoid Valve
For control module replacement, programming, and setup refer to: Control Module
References
Additional Procedures
- Ignition » On / Vehicle » In Service Mode
- Verify that all scan tool Event Data parameters under the following data list displays No:
Exhaust Gas Recirculation System Malfunction Warning Event Data
⇒ If not the specified state
Operate the vehicle within the Conditions for Running the DTC for the DTC identified by the
Event Data parameter displaying Yes.
⇓ If the specified state
- All OK.